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Ebay Eco-Home 3, The House From an Old Refrigeration Unit!

Richard Greenland

Last week I wrote about a remarkable eco-home being built from materials reclaimed from the site and from ebay.

 

Framing for covered atrium

The first photo shows the progress of the covered atrium, constructed of cut-down green oak railway sleepers and D/G panels recovered from the site (disused glassworks). You can also see the insulation sheets between the timbers. The oak will move a lot as it seasons, so it has been oiled to slow the drying, and a system allowing the glass to slide independently of the wood will be needed to ensure water-tightness.

Ed cutting insulation sheets

The second photo shows Ed cutting up and erecting insulated panels for the walls. These are from the redundant refrigeration unit bought on ebay I mentioned last week. Ed uses a grinder to cut them to eight-foot lengths, and expanding foam to stick them together. They are expanded polystyrene sandwiched between two sheets of aluminium which gives them lateral stability and abrasion resistance. They have little load-bearing capacity, but combined with wooden support posts are an incredibly quick and insulating way to construct walls. The insides can be lined with plasterboard to provide a good finish, and the outside cladded in wood.

Mark’s policy is to let people get on with what they are good at and not get in the way. He gets annoyed at TV property programs where the fussy clients want holes knocked in walls to move a light switch over 6 inches. He’s had a cabin built in Morocco as a holiday home. Most people’s take a year or two, and they couldn’t understand how his took just three months. The reason is he just let the local guys get on with it as they already know what works best as a home and the easiest way to construct it. Most people can’t stop themselves from interfering and this takes extra time and cost.

 

The Ebay Eco-House.

Richard Greenland

I’m fortunate to be involved with an old school friend who is building a 500 sq. M. eco-home in woods and the disused quarry that houses his vehicle-recycling-plant. He bought the quarry some time ago with seller-finance as the banks wouldn’t touch it. Now he’s bought the disused glassworks next-door too. The whole plot must run to several acres of woodland and field.

Arriving on site I asked to see the drawings, and was handed a lined refill pad with a few pencil sketches and a couple more on envelope backs. What no architect? Nope!

They’d already started work so I asked, who is running the job? “Oh, I just let you guys get on with it, I figure you know better than me how it’s done so I leave it up to you”. Eh? How can you build of a 500 sq. M. bungalow without a contracts manager or an architect?

The old glassworks

So, what about a schedule of works, a Gantt chart or anything to organise sequencing? Nope!

Any preliminary drawings for planning permission? Nope!

A drains layout plan, joist plans, lintel specifications etc. for the buildings inspector? Nope!

And no budget planning, no engineer, no intention to change any of this and very little money!

He’s been told by Planning Control he doesn’t need planning permission, or building regulations consent, to build over the existing industrial building, provided it is a ‘live-work unit’ (cannot be occupied by anyone not involved with the working scrapyard) Also he mustn’t change the original building’s footprint. This gives him carte blanche to be creative, flout convention and use as many of the materials already on-site as possible. Everything else is reclaimed or from ebay!

Ornament at the entrance to the scrapyard

He had about £50K in the bank – not much to build 500sq M! But the scrapyard makes good money and this is no ordinary build and no ordinary client.

I’d never come across anything like it and needed a fundamental shift in my thinking. I’ve had to un-learn about following drawings, making things to tight tolerances and fine finishing. This is about making things work with what is available, a rustic but professional finish. It combines acknowledgement of the reclaimed origins of the materials with a make-do-and-mend philosophy. More like the tree-houses I used to build as a kid than an extension with fully-fitted kitchen for the fussy clients I’m used to.

If this was almost anyone else I wouldn’t give it a chance. But Mark is not ‘anyone else’. He said to me one day “If you think you can do it, you probably can. And if you think you can’t, then you probably can’t.”

I’ll always remember that. If anyone can manage this, he can!

More to follow next week.

Alternative Double Glazing

Richard Greenland

Here’s a great money saving tip I’ve used countless times. Double-glazing salesmen will hate it, but you can easily upgrade your windows without installing new ones.

It’s a little known fact that secondary glazing using low emissivity glass is actually more energy-efficient than normal double glazing, as long as it’s well sealed against drafts. The much larger air gap is why. Secondary DG + low E glass exceeds the requirements of building regs Part L (conservation of heat and power) for new windows. These must have U values below 2.0 W/M2k. Secondary D/G has a theoretical range of 1.8 – 1.95 W/M2k, so get more brownie points on the EPC than normal D/G. Also the comparatively low cost means it could pay for itself very quickly in lower heating bills. For comparison, a single glazed wooden window has theoretical U value of 4.7, and a metal window 5.7! (The calculations are based on the British Fenestration Rating Council’s standard window size – 1230mm wide x 1480mm high.) The disadvantage is that secondary glazing is a bit harder to open and close.

Another alternative is to turn old wooden windows into D/G windows by remodelling them. The old glass is taken out and the rebates (the slot that holds the glass) cut deeper with a router. D/G units can then be fitted. You will usually need a thinner unit than the standard 28mm as the wood probably won’t be thick enough for more. It’s also vital to thoroughly seal all drafts with draft excluders. The brush ones work best with sliding sash windows, those with a flexible rubber skirt are best with casement windows. Sponge draft excluders work well but fall off or apart in time.

If you are doing a conversion or major renovation, Building Control will insist you upgrade the windows to the required standard (U values below 2.0 W/M2k ), or do other works bringing the building as a whole to the required insulation standard. There is a get-out clause though. If the cost of doing the work is more than you’d recover in 15 years of lower fuel bills, you don’t have to do the work. Likewise, if the cost-differential between altering existing windows with thinner D/G units, and complete replacement, is less than you’d save, you can alter the windows instead of replacing. This saves a lot of unnecessary waste. From an environmental perspective, the embodied energy spent on making and transporting new windows may outweigh their benefits to insulation. I’ve successfully used this argument many times with Building Control, but it would be prudent to check first, just in case. Also the alterations are only worthwhile if the window is in good condition. If you then combine this method with secondary DG it should be very warm indeed!

A final method for the real cheapskate landlord is to stretch clingfilm over the casement to form a gap between the glass. This makes instant, cheap but very temporary double glazing. Only effective if you also install draft excluders, see above.

Next week I’ll recommend some cheap jobs you should do at the outset with any new property, then annually, to prevent expensive repairs later.

Rich

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